For all bags with plastic liners:
All bags with loops:
Suitable for all container types
The lifting ring can be attached both to big bag loops and to plastic liners similarly and the system can be easily adjusted from low to high bags. The OKTOMAT® system solves material flow difficulty with common bulk material bags in industrial process.
For all bags with plastic liners:
Octabin / Gaylord Boxes/
For all bags with loops:
Suitable for all free flowing materials
All kinds of freely flowing materials can be removed by means of vibrating suction head.
The suction head will balance itself in the material, loosening clusters by vibration. By means of the vibrating suction head the bulk material is loosened and can flow towards the suction area. Even regrind, powders, fibre and other difficult cases are possible. For more "difficult" cases we suggest OKTOMAT® SOS and OKTOMAT® Clean.
100% completely emptying
The flexible bag is drawn upwards and inwards by means of automatic bag lifting operation. By decreasing bag diameter, the bulk material will be pushed towards the area of suction.
At the end of conveying, the bag is lifted from the floor, thus enabling complete removal. The shape of the bag bottom determines the achievable "level" of complete emptying (about 100% with liners with a round bottom and BigBags)
OKTOMAT® emptying stations often amortize in just a few months. Basing on:
- saved man-hours in the respective application
- incurred disruptions of production
- additional security costs
Material based solutions
The basic version of the OKTOMAT® system is suitable for most materials. Nevertheless there are special materials, whose characteristics have to be considered in conveying. Therefore there are a number of OKTOMAT® options. Thus a corresponding discharging station can be adapted to the respective application in ideal way.
Fluidization: the material can be fluidized in addition, the loosening is effected by compressed air pulses.
Oscillating lifting ring: to cave-in material bridges
Oscillating suction head: solves the material flow
the lifting ring can be attached both to big bag loops and to plastic liners similarly and the system can be easily adjusted from low to high bags. Lifting ring made of stainless steel INOX AISI 304. Tension belt made of polyester with rubber base
The standard equipment with bag lifting power continuously adjustable up to 1500N (150kg). The soon expected 100% emptying is shown by a signal light.
Vibrating suction head (INOX AISI 304) to loosen and remove the bulk material. Suction head balances and vibrates in the material
Tracking force of the suction head
adjustment of the tracking force of the suction head on the material by changing the counter weight.
The OKTOMAT® Classic Plus is pre-assembled packed delivered in a chip tray box and can be installed by anyone with the help of an instruction manual.
Manual pallet truck sufficient
Due to the suction from above the containers are only moved at ground level. A manual pallet truck is sufficient. Neither forklift trucks nor dangerous hoisting machines, like cranes or tilting devices are necessary.
OKTOMAT® -systems are generally self-sufficient and fit to each suction conveyor for bulk material. Once a minimum low pressure exists in the conveyor line the OKTOMAT® is connecting. Double units automatically switch over to the next full container.
Worldwide, thousands of OKTOMAT® - systems are operating under stringent conditions mostly in 3-shift operation e.g. in the plastics-/ chemical industry.
The emtying stations are virtually maintenance-free and service friendly to set up. Possibly necessary spare parts can be changed by the customer with a few simple steps.
Upon receipt of notice of failure and clarification of the actual situation with HELIOS service department the necessary spare part will be sent to the customer within 24 h.
- phone: +49 8031-354180
- Mo- Th 8.00 - 17.00
- Fr 8.00 – 12.00
|7-fold height adjustable
||Height||Extension +500mm||Minimum mounting height|
Distance between top edge OKTOMAT®
and top edge container has to be
OKTOMAT® Classic Plus
||A||2620 mm - 3670mm|
|max. container height||220mm|
|bag lifting power||1500N (150kg)
optional: 2400N (240kg)
|material||steel powder coated|
|weight||160 - 220kg|
|weight + packaging||260 - 320kg|
|compressed air connection||min. 6 bar
Ø DN 6/9/13mm
|power supply||230V - 50/60Hz
110V - 50/60Hz
Scope of delivery
|pedestal version of steel, powder coated RAL 5002 (blue)||conveying hose|
|vibrating suction head type S of INOX AISI 304||metal protective cover|
|counter weight with holding rope, 1 set of counterweights||1 set small components for installation|
|lifting ring with snap hooks and rope guide support, stainless steel Ø600 mm, for foil inlets and BigBag||pre-assembled packed delivered in a chip tray box and can be installed by anyone with the help of an instruction manual|
Special suction head
Oscillating suction head
|Empty indication control, which is also the base for option 2.
||Automatic switch-over to the next OKTOMAT® Any number can be combined Ideal for unmanned shifts.||Special suction head S-80 or XL-80 for pipe diameter
made of INOX AISI 304 or S38V for Venturi conveying for pipe diameter 38mm CLEAN-Version made of AISI 316
|Additional weight for suction head S-38/50 Increases the tracking force of the unit and thus helps to enter into the bulk material.||Compressed air vibrator(s) for suction head To avoid electric contact to the bulk material con-tinuously adjustable vibration||Oscillating suction head with SOS type control
Automatic lifting and lowering of the suction head during the emptying, thus improving the flow of the bulk material towards the suction area. Especially for poorly flowing bulk materials like regrind, film chips, powder or granular clumps.
Oscillating lifting ring
|Remote control||Special lifting ring|
|Bulk material fluidization by compressed air pulses For not free-flowing bulk materials such as mill material, agglomerates and pure glass fiber. Using adjustable nozzles in the suction head, compressed air is blown to loosen the bulk material. A special control always combined with option 6 enables to solve cases which were nearly unsolvable so far.||Base model in ATEX-version for zone 2/22.Options 1/2/6/7/9/10 are not possible!||
Oscillating lifting ring with SOS type control
Emptying of the conveying hose with SOS type control
|Remote control incl. 5m cable for lifting and lowering of the lifting ring and the suction head (only with option 6 - SOS control unit)||special lifting ring
260 / 400 / 800 mm
|Lifting force||Protection cover||Special height +500mm||Special width +300mm|
|Increased bag lifting force 2400 N
(instead of 1500 N)
|Cover of PVC for bulk bag and lifting ring||Special height:
max. 4170 mm
(instead of 3670 mm)
Video Product OPTIONS
|CZ - OKTOMAT Classic Plus||368 KB|
|DK - OKTOMAT Classic Plus||326 KB|
|DE - OKTOMAT Classic Plus||329 KB|
|EN - OKTOMAT Classic Plus||327 KB|
|ES - OKTOMAT Classic Plus||328 KB|
|FI - OKTOMAT Classic Plus||326 KB|
|FR - OKTOMAT Classic Plus||325 KB|
|HU - OKTOMAT Classic Plus||351 KB|
|IT - OKTOMAT Classic Plus||336 KB|
|JP - OKTOMAT Classic Plus||383 KB|
|NL - OKTOMAT Classic Plus||323 KB|
|PL - OKTOMAT Classic Plus||368 KB|
|PT - OKTOMAT Classic Plus||332 KB|
|RU - OKTOMAT Classic Plus||383 KB|
|SE - OKTOMAT Classic Plus||326 KB|
|SK - OKTOMAT Classic Plus||368 KB|
|SI - OKTOMAT Classic Plus||362 KB|
|TR - OKTOMAT Classic Plus||366 KB|
|CN - OKTOMAT Classic Plus||475 KB|